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Damaged Flange Face Repair

Flange Face Repair & Reforming

In situ application, reduce downtime, avoid hot work, reduce or eliminate spare flange inventory

Banks Industrial Group offers rapid metal repair and reforming of flange faces damaged by corrosion, erosion or mechanical work. We also provide repair kits and training for your own staff to perform repairs. Benefits include:

  • Quickly restore damaged flange faces
  • Reduce downtime for repairs with in situ application
  • Add corrosion resistance to old and new flange faces
  • Isolate dissimilar metals to prevent galvanic corrosion
  • Excellent chemical resistance against a wide range of chemicals
  • Apply and cure at room temperature – no hot work involved
  • Solvent-free products reduce health and safety risks
  • Repair kits accommodate most common pipe schedules in 2-in, 3-in and 4-in sizes
  • Easily transport lightweight repair kits to emergency situations
  • Flange face formers can be reused hundreds of times
  • Trim the need to maintain inventory of replacement flanges

Need Flange Face Repair?

Problem: Damaged flange faces increase risk of leaks, shutdown, lost productivity, environmental contamination

Corrosion and erosion damage hidden between pipe flange faces will weaken the gasket seal and increase your risk of pipe failure. The flange conceals deterioration and frequently goes unchecked until a leak occurs. This situation can lead to costly downtime, product loss, environmental cleanup, and potential safety hazards.

To make matters worse, conventional flange repair methods typically involve time consuming shutdown for hazardous cut and weld replacement.

Solution: Quick and durable rebuild with Belzona flange face repair kit

Using Belzona flange face forming materials, Banks Industrial Group can quickly and cost-effectively restore damaged flange faces in situ without hot work or machining. Rapid application and cold curing capability reduces downtime and disruption to your operation. Additionally, you can use our flange forming technology to proactively prevent galvanic corrosion by isolating dissimilar metals.

To prevent crevice corrosion, check out our protective flange encapsulation system.

How Can We Help You?

BIG provides single-source service for the repair and protection of pipe flange faces. We can also train and equip your staff to perform repairs. Please contact us today for more information or to schedule service.

Damaged Flange Face Repair

Before and after repair of severely damaged pipe flange face.

Flange face repair kit former

Each flange face former in the repair kit can be reused hundreds of times.

Large flange face rebuild

BIG performs specialized metal repair of large manway flange faces.

Watch Video

Flange face rebuilding demo video.