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Wastewater Treatment Coating & Repair Solutions

Banks Industrial Group provides protective coating and repair service for wastewater treatment equipment and structures operating in rough environments. Our solutions fix problems caused by erosion, corrosion, abrasion and chemical attack. Repairs and coatings are long-lasting and will lower maintenance costs by extending asset service life. Click or tap your problem area on the map below to see how we can solve it.

sewer pipe repair and internal coating before and after

Pipe Coating

Restore Flow, Stop Corrosion

Pipes in wastewater service lose efficiency and wall thickness from corrosion and chemical attack. BIG applies high-performance polymeric coatings that rebuild damaged surfaces and create long-term chemical-resistant protection. The result is improved reliability, restored flow performance, and longer service life. Learn more about BIG pipe coating service or contact BIG for a site-specific solution.

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pipe expansion joint sealing example

Pipe Joint Sealing & Hole Sealing

Seal Leaky Pipe Joints

Concrete pipes and structures fail when joints, holes, and defects allow water infiltration. BIG installs elastomeric seals, polyurethane and epoxy injection systems matched to the structure and leak condition. The repair seals active leak paths, protects the substrate, and supports longer-lasting lining performance. Click to see joint-sealing options or contact BIG for a site-specific solution.

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water infiltration and exfiltration leak sealing illustration showing clarifier, manhole and garage examples

Water Infiltration Prevention

Seal Cracks and Void Paths

Aging wastewater infrastructure can lose integrity when groundwater enters through cracks and voids or escapes through failed joints. BIG uses chemical grouting to seal leak paths and stabilize vulnerable areas. The result is reduced inflow and infiltration, improved system performance, and lower maintenance burden. Learn more about our grout injection service or contact BIG for a site-specific solution.

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metal repair of lift station pump before an after

Lift Station Maintenance & Repair

Rebuild Without Full Replacement

Lift station pumps lose profile and efficiency from erosion, corrosion, and abrasive wear. BIG rebuilds damaged metal using cold-applied composite repair systems and protective coatings tailored to the operating cause of damage. The result is restored hydraulic performance, reduced downtime, and longer pump life. Learn more about lift station pump restoration or contact BIG for a site-specific solution.

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metal repair of grit classifier corrosion before and after example

Headworks Repairs

Fast Repair for High-Wear Equipment

Bar screens, grit systems, pumps, conveyors, and pipework in headworks zones degrade quickly from abrasion, erosion, and chemical exposure. BIG rebuilds worn metal and concrete with fast-curing polymeric repair compounds and coatings. The result is longer equipment life, less replacement cost, and reduced outage time. Click to review headworks repair solutions or contact BIG for more information.

Read our case study about the Structural Composite Repair of Chemical Hoppers for an application example.

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screw conveyor rebuild before and after example

Screw Conveyor Repair & Protection

Rebuild Flights, Protect Shafts

Screw conveyors lose metal on flights and shafts from abrasion, corrosion, and erosion, reducing throughput and reliability. BIG rebuilds damaged areas with abrasion-resistant polymeric materials and protects them against future attack without hot work. The result is restored performance and longer maintenance intervals. Contact BIG to discuss screw conveyor repair options.

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scored shaft rebuild before and after example

Shaft & Bearing Repair

On-Site Rebuild, Minimal Downtime

Shafts, keyways, bearings and agitator blades eventually become worn and damaged from repetitive motion and abrasive conditions. Conventional repairs are often expensive and require drawn-out downtime. Fortunately, BIG provides an easy, in-situ repair of shafts, keyways and metal components. Our polymeric metal rebuild compounds are rapidly applied without the need for lengthy downtime or welding. Repairs are durable and cost-effective.
Learn more about BIG shaft repair service or contact BIG for a site-specific solution.

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concrete tank expansion joint sealing example

Expansion Joint Sealing & Repair

Flexible Sealing for Harsh Service

Expansion joints fail when water, chemicals, and debris enter damaged slab edges and overstress conventional sealants. BIG rapidly rebuilds deteriorated concrete and installs elastomeric joint systems that tolerate movement, abrasion, and chemical attack. The result is longer joint life and lower maintenance cost. Learn more about expansion joint rebuild and sealing or contact BIG for a site-specific solution.

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concrete step repair example

Steps & Walkway Repair

Safer Access, Stronger Concrete

Concrete steps and walkways crack, spall, and wear down under weather, traffic, and plant exposure. BIG evaluates the failure condition and installs the right repair and protection system for the environment. The result is safer pedestrian access, preserved concrete, and fewer recurring repairs. Learn more about BIG concrete repair services or contact BIG for a site-specific solution.

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secondary containment area protective coating application examples

Containment Area Coating & Repair

Repair, Protect, Comply

PSecondary containment pits, sumps, and channels deteriorate under chemical attack and threaten environmental compliance. BIG restores damaged concrete and applies solvent-free protective linings that create an impermeable chemical-resistant barrier. The result is lower risk of spills, fines, and shutdowns. Click to review containment repair and coating solutions or contact BIG for a site-specific solution.

Read our informative article to learn when, why and how secondary spill containment should be part of your operational safety protocol.

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crossover ladders provide safe access over pipes and concrete walls

ErectaStep Crossover Stairs

Modular Safe Access Over Obstructions

Pipes, conduit, and equipment block safe maintenance access and increase fall risk. BIG supplies and installs OSHA-compliant modular aluminum crossover stairs and platforms that assemble quickly and can be reconfigured as facility needs change. The result is safer access, faster installation, and lower maintenance cost. Learn more about ErectaStep systems or contact BIG for a site-specific solution.

For more information about OSHA regulations, please see our OSHA crossover stairs page and our OSHA versus IBC regulations article. This case about rooftop safe access at a pharma facility may also be of interest.

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water pipe with spraying leak is restored with carbon fiber and resin pipe wrap

Composite Pipe Wrap Repairs

Restore Integrity Without Hot Work

Corroded, weakened, or leaking pipe does not always require replacement. BIG installs high-strength composite wrap systems to restore structural integrity, seal defects, and protect against future corrosion without welding. The result is safer repair, reduced downtime, and extended asset life. Click to learn more about composite pipe repair or contact BIG for a site-specific solution.

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dewatering centrifuge rbuild and protective coating before and after

Dewatering Centrifuge Repairs

Reduce Wear and Scale Build-Up

Dewatering centrifuges lose reliability when flights wear down and scale accumulates inside the unit. BIG rebuilds worn surfaces with abrasion-resistant polymeric materials and applies protective coatings that reduce scale adhesion. The result is improved uptime, lower maintenance cost, and longer intervals between service events. Contact BIG about centrifuge repair solutions.

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conveyor belt elastomeric repair of torn area before and after

Belt Press Conveyor Repair

Fast Belt Repair Without Hot Work

Torn, ripped, or punctured conveyor belts can stop solids handling and disrupt plant operations. BIG performs rapid in-situ elastomeric belt repair using cold-applied, cold-cure materials that avoid hot work. The result is durable repair, minimized downtime, and extended belt service life. Learn more about BIG conveyor belt repair service or contact BIG for a site-specific solution.

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abrasive resistant pump coating restoration example

Abrasion Resistant Pump Coatings

Protect Against Abrasives, Extend Service Life

Pumps in abrasive wastewater service lose efficiency as corrosion, erosion, impact, and chemical attack roughen internal surfaces. BIG applies protective pump coatings that shield against wear and smooth hydraulic passages. The result is improved efficiency, lower energy loss, and longer pump service life. Click to learn more about pump coating options or contact BIG for a site-specific solution.

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corroded split case water pump is rebuilt and coated with hydrophobic material to increase flow efficiency

Pump Rebuild & Protective Coating

Repair, Protect, Improve

Pump casings, impellers, and volutes suffer metal loss from erosion, corrosion, and chemical exposure. BIG rebuilds damaged geometry with Belzona repair systems and applies protective coatings to resist future attack. The result is restored performance, avoided replacement cost, and faster return to service. Learn more about BIG pump repair services or contact BIG for a site-specific solution.

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crumbling pump pedestal is rebuilt with epoxy mortar and protective coated

Pump Pedestal Repair

Rebuild Bases Against Spill & Vibration Damage

Concrete pump pedestals and equipment bases deteriorate under chemical spills, vibration, and impact loading. BIG repairs damaged concrete and protects it with chemical-resistant polymer systems designed for fast return to service. The result is a stronger base, better equipment support, and reduced long-term deterioration. Click to learn more about pump pedestal restoration or contact BIG for a site-specific solution.

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chemical resistant grout repair of deteriorated acid brick floor before and after

Acid Tile Repair

Restore Protective Floor Linings Fast

Acid brick and tile linings fail when joints open, surfaces wear down, or chemical attack reaches the substrate. BIG repairs, regrouts, and resurfaces acid-resistant linings in floors, pits, drains, tanks, and process areas. The result is renewed chemical protection and shorter outages. Learn more about BIG acid tile repair service or contact BIG for a site-specific solution.

This case study shows how BIG quickly restored a deteriorated acid brick floor.

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protective coating is applied to a pipe interior via rotating sprayer

Pipeline Protective Coatings

Prevent Internal and External Attack

Pipelines lose efficiency and structural integrity when corrosion and chemical attack damage the substrate. BIG applies long-lasting protective coatings that restore surfaces and provide durable chemical-resistant protection for new or deteriorated pipe. The result is extended service life and improved reliability. Click to learn more about BIG protective coating services or contact BIG for a site-specific solution.

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loose handrail is anchored using fast curing epoxy mortar repair

Handrail Grout Repair

Stabilize Loose Rails Fast

Handrails become unsafe when water intrusion breaks down conventional grout at mounting points. BIG removes failed material and installs fast-curing polymeric grout that resists water and restores secure anchorage. The result is safer walkways, reduced trip-and-fall risk, and longer-lasting rail stability. Contact BIG to discuss handrail grout repair.

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anti-slip protective floor coating around drain area

Anti-Slip Floor Coating

Durable Traction for Wet Areas

Wet floors, stairs, and service areas create slip hazards that threaten worker safety and uptime. BIG applies industrial anti-slip coating systems tailored to harsh operating environments and traffic conditions. The result is better traction, fewer injury risks, and a longer-wearing walking surface. Learn more about BIG anti-slip coating service or contact BIG for a site-specific solution.

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severly corroded tank with holes is repaired using specialized carbon fiber and epoxy resin wrap system

Tank Corrosion Repair

Repair Metal Loss Without Welding

Tank shells, roofs, and bottoms lose integrity when corrosion causes thin-wall or through-wall defects. BIG repairs damaged areas with bonded composite wraps or steel reinforcement systems using cold-curing materials that avoid hot work. The result is safer repair, reduced downtime, and longer tank life. Click to learn more about BIG tank repair services or contact BIG for a site-specific solution.

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large carbon steel wastewater storage tank with corroded interior is restored and protective coated

Tank Coatings & Linings

Protect Assets, Increase Service Life

Storage tanks, drum thickeners and digester tanks face corrosion from chemicals, methane gases, abrasion, and continuous immersion. BIG installs fast-curing internal linings that resist chemical attack and protect steel or concrete substrates. The result is longer asset life, improved reliability, and minimal downtime. Learn more about internal tank coating solutions or contact BIG for a site-specific solution.

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crumbling grout seal at tank base is replaced with specialized elastomeric waterproof seal

Tank Base Sealing

Keep Water Out of the Chime

Tank bases corrode when failed sealants, movement, and poor drainage allow water to collect beneath the chime area. BIG installs a flexible, breathable tank base sealing system that blocks further moisture entry while allowing trapped moisture to escape. The result is reduced corrosion risk and longer tank life. Learn more about tank base sealing or contact BIG for a site-specific solution.

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restoration and protective coating for large concrete wastewater tank before and after

Protective Coatings for Wastewater Tanks

Protect Assets & Increase Service Life

Wastewater tanks, vessels, and containment assets deteriorate under abrasion, erosion, corrosion, and chemical exposure. BIG applies industrial protective coatings that restore vulnerable surfaces and create a durable barrier against future attack. The result is extended service life and fewer replacement events. Learn more about BIG wastewater coating solutions or contact BIG for a site-specific solution.

See our case study for Underground Water Tank Restoration & Coating for an overview of the process. We also have informative articles that explain Why Protective Coatings Fail and The Top 3 Reasons Concrete Fails that may be of interest.

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concrete tank wall with severe spall deterioration is rebuilt with specialized epoxy mortar

Concrete Substrate Repair

Rebuild Spalled, Chemically Attacked Concrete

Concrete in wastewater service spalls and degrades under hydrogen sulfide exposure, erosion, and heavy loading. BIG repairs damaged substrate and applies protective systems designed for sewage and industrial environments. The result is restored structural condition, longer service life, and lower reconstruction cost. Click to learn more about BIG concrete tank repair or contact BIG for a site-specific solution.

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crumbling concrete clarifier track repaired with specialized epoxy mortar

Clarifier Track Repair

Resurface Worn Tracks and Troughs

Clarifier running tracks and troughs wear down from water flow, abrasion, vibration, and chemical attack, leading to unreliable operation. BIG resurfaces damaged areas with durable polymeric materials and protective coatings that resist water penetration and future erosion. The result is longer-lasting repair with minimal downtime. Learn more about BIG concrete tank repair services or contact BIG for a site-specific solution.

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