Pipe Wrap Repair Services
Banks Industrial Group (BIG) provides composite wrap repair service to restore and reinforce corroded, weakened, or holed pipe and tank walls. Our Belzona SuperWrap II system is easily applied and cures quickly to ensure minimum downtime. In many cases, we are able to restore metal loss typically considered beyond repair.
Using the Belzona SuperWrap II system, our team is able to:
Rebuild and strengthen areas experiencing metal loss due to pipe corrosion, including holes and cracks
Fix complex pipe geometries including bends, straights, tees, reducers, and flanges
Repair large diameter pipes and patch repair tank walls
Repairs are suitable for safety-critical, pressurized applications and can remain maintenance-free for up to 20 years. Formulations are available for cold climates and high temperatures up to 302°F and suitable for use within the oil and gas, petrochemical, power generation, wastewater, and marine industries.
Need ASME Pipe Repair?
|BIG Pipe Wrap Repair Service Benefits|
|Minimal Downtime||BIG’s Belzona SuperWrap II system offers easy application and cures quickly, enabling a rapid return to service|
|Extend Asset Service Life||Our durable repairs last up to 20 years, lowering overall maintenance costs|
|Reduce Labor Costs||Cold repair can often be performed without emptying the entire vessel|
|Safer Work||The Belzona SuperWrap II system is safer and more cost-effective than conventional welding|
|Online and Offline Applications||The Belzona SuperWrap II system is suitable for both online and offline applications|
|Expert Workers||Pipe wrap repairs are performed by BIG’s team of trained and validated experts|
|Code Compliance||Repairs are compliant to ASME PCC-2, DOT and ISO24817 testing standards|
|Restore Integrity||BIG’s engineered solutions restore asset structural integrity and prevent further corrosion|
|Resistant Properties||Repair compounds are corrosion- and chemical-resistant|
Pipe Corrosion Leads to Safety Issues, Failure, and Downtime
In harsh industrial and marine environments, pipes, tanks, and other machinery are exposed to corrosion and erosion. Over time, this exposure weakens the parts’ structural integrity, leading to holes and leaks. This problem frequently occurs in the area of complex bends or tees where pipes are most vulnerable and difficult to fix.
When leaks form, they can create a long list of problems, including:
Shutdowns that lead to costly downtime
Along with these issues, you may incur clean-up costs and fines. Cut and weld repairs are typically performed to fix metal corrosion, but welding is hazardous, slow, and expensive work. In many cases, welding repairs require system clean-outs, permits, inspections, and downtime.
Banks Industrial Group offers a better alternative: the Belzona SuperWrap II epoxy composite wrap pipe repair system.
Composite Wrap Examples
The images shown above demonstrate a variety of composite wrap metal repair applications including: pipes suffering from corrosion under insulation, storage tanks with through-wall corrosion damage, repair of complex pipe bends and other industrial machinery.
Belzona Cold-Curing Composite Wrap Repairs are Safer, Faster, and Longer-Lasting than Conventional Welding
The Belzona SuperWrap II system restores structural integrity and rapidly repairs corrosion, erosion, and impact damage to pipelines and tanks—including holed conditions. Faster and safer than conventional welding, Belzona repairs typically take a few hours to complete and can be done in situ without hot work. In many cases, systems can remain online and do not require draining or clean-outs, saving you time, money, and labor.
The SuperWrap II system is also incredibly durable. Made with a combination of 100% solid resin, carbon, and glass fiber reinforcement sheets, Belzona epoxy composite repairs can remain maintenance-free for up to 20 years.
General SuperWrap II benefits include:
Faster repairs to make your plant more productive and profitable
Easier maintenance to improve plant reliability and reduce risk
Long-lasting durability to reduce future maintenance expenses
Banks Industrial Group Is Your Source for Pipe Wrap Repair Services
Banks Industrial Group provides single-source service for the repair and reinforcement of weakened or holed pipe and tank walls. Let our team of professionals repair your pipes, ensuring they have the structural integrity to maintain safe and efficient operation.