Skip to content
Call Us Today: 856-687-2227
ASME DOT Compliant Composite Pipe Repair Example

Composite Wrap Pipe Repair

ASME, DOT, ISO compliant, restore structural integrity, repair holes

Banks Industrial Group provides composite wrap repair service to restore and reinforce corroded, weakened or holed pipe and tank walls. In many cases we are able to restore metal loss considered beyond repair. Our Belzona SuperWrap II system is easily applied and cures quickly to ensure minimum downtime. Repairs can remain maintenance-free for up to 20 years. Suitable for use within the oil & gas, petrochemical, power generation, wastewater and marine industries.

Benefits:

  • Reduce downtime – rapid return to service thanks to easy application and fast curing
  • Extend asset service life – lower maintenance costs
  • Long lasting – durable for up to 20 years
  • Save labor – cold repair can often be done without need to empty entire vessel
  • Work safer – avoid welded repairs with a faster, more cost-effective alternative
  • Suitable for both online and offline applications
  • Expert repairs are performed by trained and validated personnel
  • Compliant to ASME PCC-2, DOT and ISO24817 testing standards
  • Engineered solutions restore structural integrity and avoid further corrosion
  • Exceptional corrosion and chemical resistance

Applications:

  • Rebuild and strengthen areas of metal loss due to pipe corrosion, including holes and cracks
  • Fix complex pipe geometries including bends, straights, tees, reducers and flanges
  • Repair large diameter pipes and patch repair tank walls
  • Suitable for safety critical pressurized applications
  • Formulations available for cold climates and high temperatures up to 302°F

Need ASME Pipe Repair?

Problem: How to fix pipe corrosion and holes in tank walls without shutdown or downtime

Pipes, tanks and machinery operating in harsh industrial or marine environments are exposed to corrosion and erosion that weaken structural integrity and eventually form holes. This problem frequently occurs in the area of complex bends or tees where pipes are most vulnerable and difficult to fix. Leaks begin to form and cause system failure, shutdown and costly loss of productivity. Further complications include safety hazards, product loss and environmental contamination along with sky-high clean-up costs and potential fines.

Cut and weld repairs are typically performed to fix metal corrosion. Welding is hazardous, slow and expensive work – oftentimes requiring system clean-out, permits,  inspections and downtown. Epoxy composite wrap pipe repair systems provide an effective alternative that is both safer and faster.

Solution: Cold-curing composite wrap repairs that can be done online and without welding

Our Belzona SuperWrap II system restores structural integrity and rapidly repairs corrosion, erosion and impact damage to piplines and tanks – including holed conditions. Repairs typically take only a few hours to complete and can be done in-situ without hot work. In many cases, systems remain online or without the need for draining and clean-out, saving you time, money and labor.

The SuperWrap II system is incredibly durable. A combination of 100% solids resin, carbon and glass fiber reinforcement sheet ensures a quick and simple application that can remain maintenance-free for up to 20 years.

  • Faster repairs make your plant more productive and profitable
  • Easier maintenance improves your plants reliability and reduces risk
  • Long-lasting repairs reduce future maintenance expenses

How Can We Help You?

BIG provides single-source service for compliant repair and reinforcement of weakened or holed pipe and tank walls. Please contact us today for more information or to schedule service.

superwrap pipe repair video preview
Watch Video

Belzona Superwrap II overview video.

epoxy composite wrap used to restore structural integrity of corroded pipe
water drips from hole in factory pipeline
belzona epoxy compound wrap used to repair hole in complex geometry pipeline bend
composite pipe wrap accommodates complex geometries
composite pipe wrap repair of corroded cooling water pipe
example of through-wall pipe corrosion causing holed conditions
composite pipe wrap used to repair through-wall industrial pipe corrosion
holes caused by corrosion in side wall of metal storage tank
metal surface is blasted to remove corrosion and composite wrap is applied to seal holes and return structural integrity
epoxy composite wrap applied to metal storage tanks rebuilds metal loss and returns structural integrity
hot water tank corrosion repaired with composite wrap
corrosion under insulation damage to petrochemical process column
metal through-wall holed conditioned repaired with epoxy metal repair compound
epoxy composite wrap used to repair corroded petrochemical process column
metal corrosion damage to grit screw classifier
composite wrap used to repair areas of metal corrosion on grit screw classifier
epoxy composite wrap used to restore structural integrity of corroded pipe
water drips from hole in factory pipeline
belzona epoxy compound wrap used to repair hole in complex geometry pipeline bend
composite pipe wrap accommodates complex geometries
composite pipe wrap repair of corroded cooling water pipe
example of through-wall pipe corrosion causing holed conditions
composite pipe wrap used to repair through-wall industrial pipe corrosion
holes caused by corrosion in side wall of metal storage tank
metal surface is blasted to remove corrosion and composite wrap is applied to seal holes and return structural integrity
epoxy composite wrap applied to metal storage tanks rebuilds metal loss and returns structural integrity
hot water tank corrosion repaired with composite wrap
corrosion under insulation damage to petrochemical process column
metal through-wall holed conditioned repaired with epoxy metal repair compound
epoxy composite wrap used to repair corroded petrochemical process column
metal corrosion damage to grit screw classifier
composite wrap used to repair areas of metal corrosion on grit screw classifier

Composite Wrap Examples

The images shown above demonstrate a variety of composite wrap metal repair applications including: pipes suffering from corrosion under insulation, storage tanks with through-wall corrosion damage, repair of complex pipe bends and other industrial machinery.