Composite Pipe Repair Systems

ASME, DOT, ISO compliant solutions to restore structural integrity, repair leaks and prevent corrosion

Banks Industrial installs compliant composite repair systems to restore and reinforce corroded, weakened or holed pipe and tank walls. Our Belzona SuperWrap II pipe wrap system applies easily and cures quickly to ensure minimum downtime. Repairs can remain maintenance-free for up to 20 years. Suitable for applications within the oil & gas, petrochemical, power generation and marine industries. Benefits include:

Return your equipment to service quickly with easy application and fast curing
Expert application by trained and validated personnel
Compliant to ASME PCC-2, DOT and ISO24817 testing standards
Engineered solutions restore structural integrity and avoid further corrosion
Rebuild extensive thin-wall and through-wall defects on pipes and tank walls
Fix complex pipe geometries including bends, straights, tees, reducers and flanges
Repair large diameter pipes and patch repair tank walls
Suitable for safety critical pressurized applications
Exceptional corrosion and chemical resistance
High Young’s modulus ensures long-term durability of repairs
Thermal expansion coefficient similar to steel, reducing thermal cycling strain
Formulations available for cold climates and high temperatures up to 302°F
Avoid welded repairs with a faster, more cost-effective alternative
Save labor – cold repair can often be done without need to empty entire vessel
Reduce downtime – application is possible during online conditions

Problem: How to fix corrosion weakened pipe and tank walls without shutdown or downtime

Pipes operating in harsh industrial or marine environments are exposed to corrosion and erosion that weaken structural integrity and eventually form holes. This problem frequently occurs in the area of complex bends or tees where pipes are most vulnerable and difficult to fix. Leaks cause system failure, shutdown and costly loss of productivity. Further complications include safety hazards, product loss, environmental contamination, clean-up costs and potential fines.

Unfortunately, proactively fixing pipe corrosion also requires shutdown to perform traditional cut and weld repairs. Welding is hazardous, slow and expensive work, oftentimes requiring system clean-out, permits and inspections. Meanwhile, your operation sits idle and unproductive. Fortunately, polymeric repair systems provide an effective alternative that is both safer and faster.

Solution: Cold-curing polymeric wrap repairs that can be done online and without welding

Belzona SuperWrap II restores structural integrity and rapidly repairs corrosion, erosion and impact damage to piping and tanks – including holed conditions. Repairs typically take only a few hours to complete and can be done in-situ without hot work. In many cases, systems remain online or without the need for draining and clean-out, saving you time, money and labor.

The SuperWrap II system is incredibly durable. A combination of 100% solids resin, carbon and glass fibre reinforcement sheet ensures a quick and simple application that can remain maintenance-free for up to 20 years.

Faster repairs make your plant more productive and profitable
Easier maintenance improves your plants reliability and reduces risk
Long-lasting repairs reduce future maintenance expenses

How Can We Help You?

BIG provides single-source service for compliant repair and reinforcement of weakened or holed pipe and tank walls. Please contact us today for more information or to schedule service. Our lunch and learn program also provides one-on-one education on how to solve your maintenance needs.