Power Station Repair & Maintenance Solutions

Banks Industrial Group provides thermal insulation, protective coatings metal repair and concrete repair services suitable for severe power station operating conditions. Our solutions are cost-effective and rapidly installed for minimal or no downtime. Repairs and coatings are long-lasting and will lower maintenance costs by extending asset service life. Click or tap your problem area on the map below to see how we can solve it.

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solar panel supports before cathodic coating application

Metal Support Cathodic Coating

Long-Term Corrosion Defense

Metal supports corrode under harsh industrial exposure, leading to structural weakening and costly maintenance. BIG applies liquid anode cathodic coatings to actively stop corrosion. Extend asset life and reduce ongoing maintenance. Contact BIG for a site-specific solution.

Leading Edge Protective Coating

Restore Eroded Wind Turbine Blade Edges

Leading edges degrade from impact and erosion, reducing efficiency and accelerating damage. BIG rebuilds profiles with Belzona materials and applies protective coatings. Restore performance and extend service life. Contact BIG for a site-specific solution.

Wind Turbine Shaft Rebuild

In-Situ Shaft Restoration

Turbine shafts suffer wear, scoring, and keyway damage that can force shutdowns. BIG performs in-place composite shaft rebuilds without hot work or removal. Avoid replacement costs and return to service faster. Learn more or contact BIG.

wind turbine base waterproof sealing application before and after example

Wind Turbine Base Sealing

Seal Out Water Intrusion & Corrosion

Water infiltration at turbine bases drives corrosion and concrete deterioration. BIG installs flexible elastomeric sealing systems that move with the structure. Prevent damage and extend foundation life. Click to learn more or contact BIG.

scored cooling tower fan shaft rebuild with epoxy metal reapir before and after example

Cooling Tower Fan Shaft & Bearing Rebuild

Repair Without Long Outage

Fan shafts and bearing fits wear under constant load and exposure, risking failure and downtime. BIG restores worn areas in situ using polymeric rebuild systems. Reduce outage time and extend equipment life. Learn more or contact BIG.

cooling tower fan blade errosion repair and coating application example

Cooling Tower Fan Blade Repair & Coating

Extend Service Life, Recover Efficiency Fast

Fan blades lose efficiency due to erosion and surface damage. BIG rebuilds blade profiles and applies smooth protective coatings. Improve airflow performance and extend blade life. Learn more or contact BIG.

cooling tower basin repair and coating before and after example

Cooling Tower Basin Repair & Coating

Seal Leaks, Resist Chemicals

Cooling tower basins deteriorate from chemical exposure, erosion, and leaks. BIG repairs and protects surfaces with immersion-grade materials. Restore containment and extend basin service life. Learn more or contact BIG.

$refractory gunite spray repair$

Refractory & Boiler Repair

Rapidly Rebuild Heat-Exposed Areas

Boilers and refractory linings degrade under extreme heat and abrasion, risking failure and shutdown. BIG provides rapid gunite and refractory repair solutions. Restore thermal protection quickly. Click to learn more or contact BIG.

elastomeric roof membrane stops leaks on industrial structure

Roof Membranes & Leak Sealing

Cold-Applied Leak Protection

Flat roofs and penetrations fail from weathering and leaks, leading to water damage. BIG installs cold-applied liquid roofing systems that seal complex surfaces. Stop leaks and extend roof life. Learn more or contact BIG.

corroded tank wall with holes is repaired with epoxy metal and carbon fiber wrap

Tank Repair & Protective Coating

Extend Asset Service Life

Storage tanks corrode, thin, and leak, creating safety and environmental risks. BIG uses cold-applied composites and coatings to restore integrity without hot work. Minimize downtime and extend tank life. Click through or contact BIG.

Conveyor Belt Repair

Cold-Cure Belt Recovery

Conveyor belts tear and wear under heavy use, halting material flow. BIG applies cold-curing elastomeric repairs where vulcanization isn’t practical. Restore operation quickly and reduce downtime. Learn more or contact BIG.

abrasion damage to pipe interior is repaired with specialized epoxy metal compound before and after example

Pulverizer / Crusher Rebuild & Coating

Heavy-Duty Wear Protection

Pulverizers, transition cones and pipework handling coal from conveyor belts suffer from impact and abrasion, coupled with high temperatures. This often results in premature wear and failure. BIG rebuilds worn surfaces and applies abrasion-resistant linings. Extend equipment life and reduce maintenance interruptions. Click through or contact BIG.

storage tanks with metal jacketed thermal insulation installed

Storage Tank Insulation Service

Durable Thermal Control

Storage tanks lose energy and temperature control due to inadequate insulation. BIG installs durable insulation systems for long-term performance. Improve efficiency and reduce operating costs. Learn more or contact BIG.

Request a copy of our Best Practices for Selecting Insulation Materials for Insulation of Above Ground Storage Tanks. This guide will answer many of the questions that arise when considering tank insulation.

containment area with deteriorated concrete is repaired and protective coated before and after example

Secondary Containment Repair & Protective Coating

Protect Concrete From Chemicals

Containment areas deteriorate from chemical exposure, risking safety and compliance. BIG rebuilds concrete and applies chemical-resistant coatings. Protect assets and ensure compliance. Click to learn more or contact BIG.

Read our informative article to learn when, why and how secondary spill containment should be part of your operational safety protocol.

tube sheet corrosion repair and protective coating application before and after

Condenser Rebuild & Protective Coating

Restore Heat Exchanger Performance

Condensers suffer corrosion and erosion that reduce efficiency and reliability. BIG restores tube sheets and components with protective coatings. Improve performance and extend service life. Learn more or contact BIG.

gas turbine inlet scroll and bellmouth protective coating before and after example

steam turbine blade metal loss repair example

Steam Turbine Casing, Diaphragm & Channel Repair

Rapid Steam Path Restoration

Steam turbine components erode and corrode, reducing efficiency and reliability. BIG rebuilds and protects surfaces with advanced composites. Restore performance and extend turbine life. Learn more or contact BIG.

protective coating layers are applied to the interior of a vessel

Tank & Vessel Repair & Coating

Internal Corrosion & Chemical Attack Defense

Process vessels and tanks degrade from corrosion and chemical exposure, risking leaks and contamination. BIG installs protective linings designed for immersion and chemical resistance. Extend service life and improve safety. Click to learn more or contact BIG.

Read our informative article to learn Why Protective Coatings Fail.

sf6 electrical insulation gas leak repair example

transformer oil leak repair before and after example

Transformer & SF₆ Leak Repair

Seal Critical Electrical Leaks Fast

Transformers and switchgear develop oil and SF₆ leaks from corrosion, failed seals, or weld defects, risking equipment failure, environmental harm, and costly downtime. BIG applies oil- and gas-tolerant Belzona repair systems to seal active leaks in situ without shutdown. Restore reliability, prevent emissions, and avoid replacement. Learn more or contact BIG.

For more information about SF6 repair please see our sister company Belzona Repair Technology.

deteriorated concrete base rebuilt with epoxy mortar before and after example

corroded steel support beams are restored and protective coated

Metal Support & Concrete Base Rebuild

Rebuild Foundations Fast

Concrete bases and supports crack, spall, and corrode under load and exposure. BIG rebuilds structural areas with fast-curing repair systems. Restore strength and minimize downtime. Click through or contact BIG.

corroded pipe support shoe plate repair example

Pipe Support Repair

Stop Corrosion At Supports

Pipe supports corrode due to moisture, movement, and galvanic activity, risking failure. BIG repairs and protects supports without hot work. Improve safety and extend piping life. Learn more or contact BIG.

pipe flange face corrosion repair before and after

pipe flange encapsulation corrosion protection

Pipe Flange Repair & Protection

Restore Faces, Block Future Corrosion

Flanges corrode and leak, causing product loss and safety risks. BIG repairs flange faces and applies resealable protective coatings. Restore sealing surfaces and prevent future corrosion. Learn about Flange Repair, Learn about Flange Encapsulation or contact BIG.

corroded cooling tower pipe is repaired and protected with a belzona coating

Pipe Protective Coating & Lining

Defend Pipework From Multiple Threats

Pipework degrades from corrosion, abrasion, chemicals, and environmental exposure. BIG installs tailored protective coatings and linings in situ. Extend service life and reduce maintenance. Learn more or contact BIG.

Read our case study about the Restoration of Corroded Cylinders Minimizes Risk of Power Plant Outage.

cooling tower pipe repaired with carbon fiber epoxy resin wrap system before and after example

Pipe Wall Loss Repair

Compliant Composite Reinforcement

Pipes with wall loss or holes risk leaks and shutdowns. BIG installs composite wrap systems compliant with ASME PCC-2 and ISO 24817. Reinforce quickly without welding. Click through or contact BIG.

Read our case studies about Emergency Cooling Tower Pipe Repair Restores Power Generation During Holiday Outage and Emergency Pipe Repair Saves New Jersey Power Station From Costly Outage.

example of pump refurbishment and protective coating

Pump Repair & Protective Coating

Rebuild Instead Of Replace

Pumps lose efficiency due to erosion, corrosion, and wear. BIG rebuilds components and applies protective coatings to restore performance. Extend pump life and reduce replacement costs. Learn more or contact BIG.

before and after example of concrete pump base restoration

Pump Base Rebuild

Stabilize Equipment Foundations

Pump bases deteriorate, causing vibration and equipment misalignment. BIG restores foundations using polymeric repair and precision grouting. Improve stability and reliability. Click to learn more or contact BIG.

osha compliant crossover bridge and maintenance platform safe access examples

ErectaStep Safety Crossovers

Modular Access Over Obstacles

Maintenance access over pipes and equipment is often unsafe and inefficient. BIG installs modular crossover platforms and stairs with rapid configuration. Improve safety and speed installation. Learn more or contact BIG.

For more about OSHA regulations, please see our OSHA crossover stairs page.