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Heat Exchanger Tube Sheet Repair

Heat Exchanger Repair and Coating Services

Tube sheets, end caps, water boxes, and other heat exchanger components are susceptible to damage from corrosion and erosion. These damages can decrease system efficiency, increase operating costs, and eventually cause a complete breakdown.

Heat exchanger repair and coating services from Banks Industrial Group (BIG) can quickly solve your deterioration issues and provide long-lasting protection against future damage. BIG can also apply protective coatings to new or refurbished components to prolong service life.

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This video highlights the ease of Belzona HVAC chiller repair and protection systems.

Need Chiller Repair or Heat Exchanger Repair?

BIG Heat Exchanger Repair and Coating Service Benefits
Minimal Downtime BIG’s rapid equipment repair services minimize downtime and lost productivity
Extend Service Life Long-term corrosion protection extends asset service life
Durable Repairs Repairs are durable and provide long service life
Cost-Effective BIG’s rebuild service costs far less than replacement
Restored Ability Repairs restore lost efficiency and improve reliability
Eliminate Corrosion Protective coatings eliminate galvanic corrosion
Coating Options High-temp and chemical resistant formulations are available
No Hot Work Epoxy coatings are cold curing—no hot work required
Safe Formulas Epoxy coatings are safe and free of VOC materials and solvents

Corrosion of Tube Sheets, End Caps, Water Boxes, etc. Decreases Efficiency and Increases Risk of Breakdown

Corrosion, erosion, and microbial growth cause HVAC systems to experience numerous problems, including:

  • Decreased efficiency
  • Increased operating cost
  • Reduced reliability

Without professional maintenance, systems will eventually break down. The resulting downtime causes loss of productivity for industrial processes and revenue losses for businesses without comfort cooling.

Belzona Coatings Restore and Protect Damaged Heat Exchanger Components to Prolong Service Life

Banks Industrial Group uses Belzona metal repair polymers to give you the ability to easily repair and protect damaged chiller, heat exchanger, and boiler components. Application is quick and often completed within two days. Repairs show a high return on investment when compared to either:

  • Lost efficiency and productivity due to system breakdown—or—
  • High-priced replacement machinery

After application, our durable repairs can protect your tube sheets, end caps, and water boxes for years to come, reducing your HVAC maintenance costs. If you see the effects of corrosion during an inspection, don’t ignore it—call BIG and schedule professional service.

For insight on the proper planning, preparation, and application of protective coatings, see our post: Why Protective Coatings Fail.

View our Building Maintenance infographic
Example of corroded tube sheet is rebuilt with epoxy metal repair and protective coated to prevent future corrosion

Heat exchanger tube sheets can be quickly rebuilt using Belzona metal repair.

Before and after comparison of damaged chiller end cap rebuilt with Belzona epoxy metal repair compound and protective coated

This heavily corroded end cap was easily restored for added service life.

Belzona water box repair before and after comparison

Water box repaired and protected with Belzona polymeric materials.

Banks Industrial Group Is Your Home for Heat Exchanger Repair and Coating Services

In addition to heat exchanger repair and coating services, Banks Industrial Group offers repair of other HVAC components as well, including:

BIG’s heat exchanger repair and coating services are a cost-effective solution to HVAC component deterioration. We can perform the application for you, or train your staff to perform it.

Banks Industrial Group specializes in above-ground storage tank insulation, protective coatings, concrete, and related maintenance and repair services. Our innovative, and cost-saving solutions help keep your facility running efficiently. For more information about our heat exchanger repair and coating services, contact our team today by calling 856-687-2227.