Warehouse Guard Rails
Prevent worker injuries, protect inventory and equipment
Banks Industrial Group sells and installs A-SAFE flexible guard rails and safety barriers for warehouse and industrial applications. A-SAFE guard rails protect workers from injury and safeguard equipment and structures from impact damage. State-of-the-art polymers and engineering allow these safety barriers to flex and fully recover after repeated impacts.
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Proven – Scientifically engineered and tested for safety
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Absorbs 80% of impact
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Pedestrian protection – separate forklift traffic to reduce accident risk, safeguard operations and save lives
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Asset protection – prevent costly damage and downtime by protecting equipment and structures from vehicle collision
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Define traffic routes and provide visual guidance to drivers
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Flexible design absorbs forklift hits and returns to shape after multiple impacts
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Save on repairs – impact energy is dissipated reducing damage to the guard rails, floor and forklift
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No floor damage – absorbs and disperses impact forces to protect anchors and prevent floor damage
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Save on maintenance – self-colored, UV stable polymer does not rust and never needs painting
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Cold Storage products withstand impacts without cracking in extreme temperatures down to -22°F
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Food safe, hygienic sealed, wipe clean, water resistant surface
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Expert consultation to determine a solution suitable for the vehicles at your facility
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Fast, safe installation with minimal disruption by our factory certified crews
A-SAFE Guard Rail Contact
Use this form to contact us via email or call us at: 856-687-2227.
Need Guard Rails?
Start by requesting an estimate or consultation.
Problem: How to reduce guard rail maintenance and repair costs
Warehouse operators typically use steel barriers to protect their assets and infrastructure. Operators driving forklifts inevitably hit these barriers with regularity. Steel barriers require regular maintenance and repair after getting hit to maintain functionality. If hit hard enough, forklifts make replacement of the steel guard rails likely but also damage the floors they are bolted to, driving costs and downtime up. Owners now also contend with loss of product, damage to the vehicle itself and the operators themselves. All these costs come directly from your bottom line.
Solution: Use flexible guard rails that can take a hit and bounce back
A-SAFE guard rails save you up to five repairs (to the barrier, vehicle, floor, equipment / infrastructure and your people) because their rails flex to absorb impact then rebound back to their original position for continued protection. Their state-of-the-art energy absorption system dissipates 80% of impact forces through the guard rail and away from floor anchors. This significantly reduces the chance of floor damage during a collision. Furthermore, no repainting is required. The self-colored yellow polymer hides scrapes for lasting visibility. Overall, you can expect a return on investment in just 19 months or less from lower maintenance and repair costs as well as incidence prevention and downtime avoidance.
A-SAFE barriers also protect the your forklifts from damage, further accelerating your return on investment. Metal guard rails will deflect impacts and shield what is behind them at the expense of the forklift and the guard rail itself, requiring repair or replacement to both almost every time they are hit.
How Can We Help You?
BIG provides single-source service for sales and installation of A-SAFE guard rails and safety barrier systems. We are safety oriented, ISNetworld certified A+ and fully insured to reduce your risk. If desired, we can also train your staff to perform the installation. Please contact us today for more information or to schedule service.
Unlike flexible guard rails, this metal rail is tangled and torn from concrete anchors by an impact.
Warehouse loading dock area protected by A-SAFE flexible polymer guard rails.
Spec Sheet Downloads
Modular Guard Rail Configuration Options
Forklift Guard Rails
Impact Rated for 13,000lb. @ 6mph
Forklift/Pedestrian Guard Rails
Impact Rated for 13,000lb. @ 6mph
Double Forklift Guard Rails
Impact Rated for 17,600lb. @ 6mph
Double Forklift/Pedestrian Guard Rails
Impact Rated for 17,600lb. @ 6mph
Pedestrian Guard Rails
Impact Rated for 7,000lb. @ 5mph
Cold Storage Forklift Guard Rails
Impact Rated for 18,400lb. @ 6mph
Cold Storage Forklift/Pedestrian Guard Rail
Impact Rated for 18,400lb. @ 6mph
Cold Storage Pedestrian Guard Rails
Impact Rated for 10,200lb. @ 5mph
Forklift Curb Guard
Impact Rated for 5,600lb. @ 4mph
Column Guard Rails
Impact Rated for 7,000lb. @ 5mph
Heavy Duty Column Guard Rails
Impact Rated for 12,000lb. @ 6mph
Parking Garage Guard Rails
Impact Rated for 4,400lb. @ 10mph
A-SAFE SPECIFICATION FAQs
How many times can you hit an A-SAFE barrier before they break? What is the typical longevity?
The answer is… it depends. The longevity is highly dependent on the environment and the application area. Wear and tear may begin to show after 2 years depending on the number of impacts to the barrier. Obvious signs might be stretch marks if the barrier is hit in the same spot consistently over time. Without consistent impacts, the longevity is a lifetime. That said, if you have one particular weak spot, the individual rail or section can be replaced by themselves as a result of the modular design. There are a few regular preventative maintenance checks you can do to extend or maintain the lifetime - namely checking the torque settings on the anchor bolts to 50kg (110 lbs).
How fast can a standard forklift hit the barrier and still be safe?
The answer depends on the combined size of the forklift and load, plus the angle of impact to the barrier. Direct hits at 90° have greater impact than glancing blows. The manufacturer recommends a governed speed of 6 mph although some operators choose to not put a limit on their forklifts. That said, the product is not indestructible, but an A-SAFE barrier can withstand 12,000 lbs at 6 mph and 90° impact.
How much stronger than steel are A-SAFE barriers?
A-SAFE flexible polymer barriers are three times stronger than steel and can absorb up to 80% of impact.
How do A-SAFE barriers prevent your floor from being damaged?
We use expansion anchors. The anchors between the plate and the post will sheer off at the wear collar if the post is impacted with enough force. The separation occurs between the base plate and the post if hit hard enough, preserving the base plate into the floor.
Can I secure a bollard or rail to asphalt?
Yes, but make sure you alert us to the condition prior to purchase and installation as it requires a special anchor that may cost a little bit more than the standard anchor.
Will the base plates corrode?
No, the base plates are made of galvanized steel. Stainless steel base plates are also available.
What temperatures are the barriers good to?
Standard products work between 14°F and 122°F, while the cold storage product functions between minus 22°F up to +32°F.
Will A-SAFE flexible barriers maintain their color outdoors?
Yes, they are UV protected and tested to ISO 4892-3.
What colors do they come in?
Standard rails come in black and yellow. Cold storage rails are black and blue. Gray rails are available as well. All products can be ordered in a custom color with additional cost and production time.
How do I integrate a gate into the protective scheme?
Swing gates can be integrated into guard rail schemes but swing gates offer no energy absorption. They simply separate traffic and allow thru-traffic access. Dock gates however do flex and offer energy absorption.
What is the difference between mFlex, eFlex, iFlex and Atlas?
We sell barriers that are “fit for purpose” and we utilize products based on the impact and energy rating required by the customer’s operations and environment. When heavier forklifts or powered vehicles are present, iFlex or Atlas rails are required, and the “fit for purpose” is really determined by the number of rails applied to the task.
mFlex products absorb the least impact and are suitable for pallet jacks protecting walls. They sit on the floor and can be trip hazards if placed improperly. eFlex is suitable for separating pedestrian traffic and carries a lower energy rating. iFlex and Atlas carry the same energy rating but are configured slightly differently. These are heaviest duty rails and can absorb impacts from larger and/or faster vehicles. If a forklift or larger is present, iFlex should be utilized. Airports or outdoor applications should utilize Atlas.
SAFETY COMPLIANCE FAQs
What OSHA regulations exist around safety barriers?
The simple answer is none, comprehensively, for guard rails. OSHA still maintains the “general duty” standard which is a catch all for employing appropriate safety products. That said, the EU maintains a standard known as PAS 13, that sets standards for guard rails and their performance.
Who tested the A-SAFE barriers?
A-SAFE tests the barriers in the United Kingdom. Results are independently verified by German testing firm TÜV-NORD.
Are A-SAFE flexible barriers safe to use in a food processing facility?
Yes. All products are hygienically sealed, and the product complies with EU and FDA food contact regulations.
ORDERING FAQs
How long will it take to get a quote?
Since the barriers are designed and verified to be fit for purpose, it takes 24 to 48 hours during normal business days to receive a quote.
How much more do A-SAFE polymer guard rails cost than steel?
Typically the cost runs about 30% more than steel safety barriers, but you get return on investment the first time a vehicle impacts your barrier.
What’s the warranty on A-SAFE flexible barrier products?
Every product comes with a 12-month manufacturer’s defect warranty. If you purchase factory-authorized installation services, the warranty can be extended to 3 years. If customers do self-installation, a factory authorized inspection can be purchased to extend the warranty to 2 years. Defects in installation can be identified relatively easily within the first day by a trained professional.
INSTALLATION FAQs
Can I install them myself?
Yes, customers can install these themselves. We provide installation instructions, with special care paid to install of the anchor bolts.
Do you offer install training? How many people does it take to install?
Yes, we can train your crews to install the product. The number of people required to install the product depends on the size of the job, but every installation should use at least three people.
How much of a gap should be between the A-SAFE guard rails and the protected asset?
A minimum 18" should exist between the guard rail and the protected asset.
